Frozen Chicken Nuggets Production Line with Heavy Scale/Medium/Small scale capacity
Equipment can be added or replaced according to different product process. From factory directly with wholesale price.
High level of automation.
Easy operation and cleaning.
Wide range of applications.
Free Custom Services.
With HACCP and CE certificate.
7*24 Support
The frozen chicken nuggets production line includes forming, battering , flour coating, breading, frying, air cooling, ice coating, quick freezing, packaging and other processes. The equipment used in the process are forming machine, battering machine, flour coating machine, breading machine, continuous frying machine, air cooling line, ice coating machine, freezer, packaging machine, etc. Equipment can be added or reduced according to customer needs.
Our frozen chicken nuggets production line is compact and reasonably designed. We have two types of freezing equipment for customers to choose from: tunnel freezer and spiral quick-frozen chicken. Quick-frozen chicken nuggets can be used in conjunction with the production line, or the quick-freezing machine can be customized separately.
Process of frozen chicken nuggets production Line
The frozen chicken nugget production line comprises of machines for forming, battering, flouring (pre-dusting), breading, frying, frozen, package, etc. Chicken nugget production line can produce multiple varieties of chicken nuggets, hamburger patty, sweet potato latkes, pumpkin pie, mean bunches and many others.
he benefits of using a frozen chicken nuggets production line are numerous. For one, it ensures consistency in the taste, texture, and appearance of the nuggets. This is important in the fast food industry, where customers expect a certain level of quality and uniformity in the food they receive. With the production line, every nugget is the same size, shape, and taste, which can make a big difference in the overall customer experience
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Two types of Freezer for the Tood Processing Line
A tunnel freezer (also known as a freezing tunnel) is an industrial device designed to freeze products quickly and evenly. It consists of a sealed chamber into which the food products are placed. They move through the tunnel by means of a conveyor belt system. Inside the chamber, cold air currents are generated to freeze the food items in a very short time, ordinarily within minutes. It’s crucial to reduce product temperatures swiftly to preserve the quality of the goods.
Characteristics of A Tunnel Freezer
Continuous transport: In a tunnel freezer, products are moved nonstop through a series of conveyor belts or trays, providing a constant flow of goods.
Extremely low temperatures: The tunnels are designed to reach subzero temperatures, below -1 ºF as a rule and even much colder in some cases.
Cold airflow: Inside the tunnel, a cooling system is used to circulate cold air at high speed to cool and freeze products uniformly.
Precise control of speed and time: It’s possible to adjust the conveyor belt speed and the time the goods spend in the tunnel. This allows businesses to control the freezing process according to the specific requirements of their products.
Reduction of ice crystal formation: Rapid freezing in a tunnel freezer minimises the formation of large ice crystals in goods, which could negatively affect their texture and quality.
Spiral Freezer Machine For Frozen Chicken Nugget Production
This IQF spiral freezer machine is mainly composed of a transmission part, an evaporator, a library board, and an electrical device. The transmission part is composed of a transmission motor, a mesh belt, a turret, and an independent frequency converter. Our spiral quick-freezing machine is divided into single spiral and double spiral. The main difference is that the output of the double spiral is larger, and it is more suitable for thick and bulky products.
1. Single spiral quick-freezer: suitable for meat, aquatic products, fruits and vegetables, ice cream, etc. It occupies a small area, has high efficiency, and the output is 300-1500kg/h. It is suitable for food with short freezing time and small output. Support customization.
2. Double spiral quick-freezer: suitable for meat, prepared food, seafood, fruits and vegetables, pasta products, ice cream and other quick-frozen foods with long freezing time or large output. The output is 1000-3000kg/h. Support customization.
Chicken Nugget IQF Spiral Freezer Machine
- Compact structure, saving space, safe and reliable.
- Using high-quality stainless steel materials, in line with food safety standards
- Save energy and reduce production costs.
- The mesh belt adopts frequency conversion control, which can be adjusted according to different videos.
- This machine can be customized according to the actual needs of customers.
- Wide range of applications, suitable for a variety of products.
Spiral Freezers VS. Tunnel Freezers
Tunnel freezers
Tunnel freezers are long, enclosed chambers that use a series of fans to blow cold air over the products as they move through on a conveyor belt. Tunnel freezers are typically used to freeze large, heavy products, such as meat carcasses, poultry, and fish. They can also be used to freeze smaller products, such as vegetables and fruits, but this is less common.
Tunnel freezers have a number of advantages. They are very efficient at freezing products quickly, and they can handle high volumes of product. Tunnel freezers are also relatively inexpensive to purchase and operate.
However, tunnel freezers also have some disadvantages. They are large and require a lot of space. They can also be difficult to clean and maintain. Additionally, tunnel freezers can be harsh on delicate products, such as berries and leafy greens.
Spiral freezers
Spiral freezers are similar to tunnel freezers, but they have a spiral-shaped conveyor belt that allows for a more compact design. Spiral freezers are typically used to freeze smaller products, such as vegetables, fruits, and baked goods. They can also be used to freeze larger products, but this is less common.
Spiral freezers have a number of advantages. They are more compact than tunnel freezers, so they require less space. They are also easier to clean and maintain. Additionally, spiral freezers are gentler on delicate products than tunnel freezers.
However, spiral freezer also have some disadvantages. They are not as efficient at freezing products quickly as tunnel freezers. They also cannot handle as high volumes of product as tunnel freezers. Additionally, spiral freezers are more expensive to purchase and operate than tunnel freezers.
Tunnel freezers and spiral freezers are both types of industrial freezers used to quickly freeze large quantities of food products. However, there are some key differences between the two types of freezers that make them better suited for different applications.
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Which Type of Freezer is Right for You?
The best type of freezer for you will depend on your specific needs. If you need to freeze large, heavy products quickly and efficiently, then a tunnel freezer is the best option. If you need to freeze smaller products more gently, or if you are limited on space, then a spiral freezer is the best option.
Other Machines Used in Frozen Chicken Nuggets Production Line
Patty forming machine
This machine can automatically fill, molding, output and other processes. Different molds can be used to produce products with different shapes (round, square, oval, triangle, heart and other special shapes).
The forming machine can automatically produce hamburger patties, chicken nuggets, fish cakes, vegetable cakes and other products. It is fast, low-noise, safe, reliable and compact.
Battering machine
This battering machine is widely used in battering (i.e. coating) of fried foods. It can be used in conjunction with the fully automatic patty forming machine or alone. It can be used to batter popular hamburger patties, McNuggets, fish-flavored hamburger patties, potato cakes, pumpkin cakes, meat skewers and other products on the market. It is an ideal battering equipment for fast food restaurants, distribution centers, and food factories. Pump-type device can also be used for spray-coating.
- Make the product pass through the batter waterfall to achieve the batter coating effect;
- The waterfall battering can keep the products neatly arranged and fully coated.
Flour coating machine
The flour coating machine is a machine that coats the product evenly with a layer of pre-coated powder or mixed powder when the product passes through the conveyor belt. The powder-covered conveyor belt and the powder sprinkled on it can meet the requirements of the next process. It can be connected with the battering machine and breading machine to form production lines for different products. Thus, the powder, batter, powder, batter, powder and batter, powder, batter, powder process can be realized.
Breading machine
The multi-row large-scale breading machine evenly coats the breadcrumbs on seafood such as chicken, beef, pork, fish and shrimp by sticking and sprinkling.
-Upper breadcrumbs and snowflakes processing;
-Adjustable thickness of upper and lower powder layers;
-Powerful fans and vibrators remove excess crumbs;
-Open and close screws make the cleaning process easier;
-Frequency converter controls the conveyor belt speed.
Applications:
Seafood: fish meat, shrimp, squid rings, clams, fans, etc.
Meat products: chicken nuggets, beef, steak, lamb, lamb chops, pork, etc.
Noodle products: dumplings, meatballs, buns, steamed buns, glutinous rice balls, bread, etc.
Fruit and vegetable products: apples, mangoes, peas, broccoli, corn kernels, etc.
Dairy products: yogurt, ice cream, etc.
Read More about chicken nugget production solutions.
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Our Latest Cases
The 300 kg/h chicken nugget production line has completed the test. They will be shipped to the Philippines.
The 100 kg/h chicken nugget production line has completed the test. They will be shipped to Indonesia.
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