Full Automatic Chicken Nuggets Production Line for Processing Chicken Nugget and Fish Nugget
Equipment in chicken nuggets production line can be added or replaced according to different product process. From factory directly with wholesale price.
High level of automation.
Easy operation and cleaning.
Wide range of applications.
Free Custom Services.
With HACCP and CE certificate.
7*24 Support
Chicken Nuggets Production Line
The fully automatic chicken nugget production line includes a series of fried nugget processing machines. The production process of chicken nuggets generally includes forming, battering, flouring (pre-dusting), breading, frying, etc. Therefore, the equipment used in the chicken nugget production line mainly includes forming machine, battering machine, flouring machine, breading machine, frying machine, etc. You can choose slicers, meat grinders, air cooling lines, quick freezers, ice hanging machines, etc. according to your production process needs.
The fully automatic chicken nugget production line with features of large output, user-friendly operation, and convenient cleaning. Custom molds of patty forming machine can be easily replaced to accommodate a variety of shapes and sizes (round, square, heart, triangle, etc.).
Process of Automatic Chicken Nuggets Production Line
The chicken nugget production line comprises of machines for forming, battering, flouring (pre-dusting), breading, frying. Chicken nugget production line can produce multiple varieties of chicken nuggets, hamburger patty, sweet potato latkes, pumpkin pie, mean bunches and many others.
| Equipment in Line | Size | Quantity |
| 1. Mincing meat machine | 900*580*980mm | 1 |
| 2. Vacuum mixer | 1200x1000x1200mm | 1 |
| 3. Forming machine | 860*600*1400mm | 1 |
| 4. Battering machine | 1400*680*980mm | 1 |
| 5. Flour coating machine | 1680*680*1480mm | 1 |
| 6. Continuous frying machine | 3500*600mm | 1 |
Chicken Nuggets Production Includes the Flowing Equipment
Mincing Meat Machine
The Mincing meat machine is suitable for industrial applications.
It has two types: compact counter top meat mincer and a floor standing high volume mincer.
So our meat mincers are suitable for high and low volume applications. The high capacity loading trays can process high quantities quickly and efficiently.
It is made of commercial quality stainless steel.
Vacuum mixer
The vacuum mixer works under vacuum and negative pressure. The material can absorb seasoning better through expansion and contraction, making it fully flavored. The material mixed by the vacuum mixer has no bubbles, good elasticity, bright color and retains the original protein nutrition.
Simple operation and reasonable design, the material is evenly mixed, and the material is automatically discharged thoroughly.
Patty forming machine
This machine can automatically fill, molding, output and other processes. Different molds can be used to produce products with different shapes (round, square, oval, triangle, heart and other special shapes).
The forming machine can automatically produce hamburger patties, chicken nuggets, fish cakes, vegetable cakes and other products. It is fast, low-noise, safe, reliable and compact.
Battering machine
This battering machine is widely used in battering (i.e. coating) of fried foods. It can be used in conjunction with the fully automatic patty forming machine or alone. It can be used to batter popular hamburger patties, McNuggets, fish-flavored hamburger patties, potato cakes, pumpkin cakes, meat skewers and other products on the market. It is an ideal battering equipment for fast food restaurants, distribution centers, and food factories. Pump-type device can also be used for spray-coating.
- Make the product pass through the batter waterfall to achieve the batter coating effect;
- The waterfall battering can keep the products neatly arranged and fully coated.
Flour coating machine
The flour coating machine is a machine that coats the product evenly with a layer of pre-coated powder or mixed powder when the product passes through the conveyor belt. The powder-covered conveyor belt and the powder sprinkled on it can meet the requirements of the next process. It can be connected with the battering machine and breading machine to form production lines for different products. Thus, the powder, batter, powder, batter, powder and batter, powder, batter, powder process can be realized.
Continuous frying machine
The machine adopts pure oil frying technology, equipped with dynamic bottom scraping and filtering system, with circulation device, realizes automatic filtering and slag removal during the working process to ensure the quality of frying oil.
It is made of 304 high-quality stainless steel, equipped with automatic lifting function, conducive to cleaning and sanitation, double mesh belts are used to transport French fries to prevent French fries from floating and frying unevenly due to being too light, and the upper and lower mesh belts can be frequency-controlled. It is also equipped with a carbon dioxide fire extinguishing device.
Features of Continuous Fryer Machine
High utilization rate of equipment: The water-oil mixing technology is adopted to automatically filter the residue, which reduces the acid value of the oil, prolongs the service life of the edible oil, and at the same time can extend the oil change period, greatly reducing the oil cost.
One machine with multiple functions: it can fry a variety of foods without changing the oil, no oil fume, no odor, time saving and environmental protection. Compared with ordinary fryer, the food fried by this machine does not contain heavy metals and other substances harmful to the human body.
Convenient and practical: using intelligent digital display thermostat, automatic temperature control, no residue, avoid the rise of acid value, black oil production, and greatly reduce the working oil fume.
Convenient and practical: It adopts intelligent digital display thermostat, automatic temperature control, no residue, avoids the increase of acid value, the generation of black oil, and greatly reduces the working fume.
High equipment utilization rate: The frying machine adopts water-oil mixing technology, automatically filters the residue, reduces the acid value of the oil, prolongs the service life of the edible oil, and can extend the oil change period, greatly reducing the oil cost.
One machine for multiple uses: No need to change oil, can fry a variety of foods, no smoke, no odor, time-saving and environmentally friendly. Compared with ordinary fryers, the food fried by this machine does not contain heavy metals and other substances harmful to the human body.
related post: Chicken Nugget Production with 500KG/H to 800KG/H
Optional Equipment
Depending on different process requirements, the equipment modules required for each chicken nugget production line are different, and the equipment can be added or replaced according to the output and products.
Batter mixer
The purpose of the batter mixer is to add powders, additives, etc. into water and stir them into a uniform slurry through a stirrer. It is used to coat the surface of conditioned food. It is a commonly used equipment for preparing slurry for conditioned food and is widely used in food processing plants.
Breading machine
The multi-row large-scale breading machine evenly coats the breadcrumbs on seafood such as chicken, beef, pork, fish and shrimp by sticking and sprinkling.
-Upper breadcrumbs and snowflakes processing;
-Adjustable thickness of upper and lower powder layers;
-Powerful fans and vibrators remove excess crumbs;
-Open and close screws make the cleaning process easier;
-Frequency converter controls the conveyor belt speed.
Air cooling line
The air cooling line cools down the product through the conveyor belt and the upper fan, which is especially suitable for cooling fried food, draining oil and quickly cooling the product after steaming and braising. The length of the equipment and the number of fans can be customized according to requirements. The machine consists of a frame, sprocket, fan, motor, and conveyor belt, with the advantages of easy transportation and installation, fast speed, and power saving.
IQF freezer
When it is used for chicken nuggets, the machine has revolutionized the way chicken nuggets are frozen, stored, and distributed, setting new standards in both quality and efficiency.
Freezer machine work by freezing products individually for a short period of time. For chicken nuggets, this means each nugget is frozen without clumping or sticking together. The quick freezing process prevents the formation of large ice crystals, preserving the flavor, texture and juiciness of the chicken nuggets.
Ice glazing machine
The ice glazing machine sprays a mixture of water and air into a mist onto the surface of the product, forming a uniform glaze on the surface of the product. This reduces the loss of water during the refrigeration process and ensures the freshness of the product.
- The spray is uniform, and the thickness of the glaze layer can be adjusted by 2-5%;
- The electrical components are made of SIEMEN products;
- Waterproof grade IP65;
- Made of stainless steel and non-metallic materials that meet food requirements.
Features of Chicken Nuggets Production Line
Modularity: The chicken nugget production line is designed with modular component, and machines can be easily added or replaced as needed to adapt to changes in production volume or product changes.
High quality: The whole machine is made of high-quality 304 stainless steel material, with exquisite craftsmanship, sturdy and durable.
Multiple uses: A variety of molds can be customized for the production of different products, so the chicken nugget production line has a wide range of applications. It can produce fried products such as chicken nuggets, fish nuggets, hamburger patties, pumpkin pie, potato cakes, etc.
Safey: Magnetic protection switch (safety cover), electrical interlock mechanism and electrical conversion system, with reliable safety protection devices.
Energy efficiency: Energy-saving equipment and systems are implemented to reduce operating costs and environmental impact.
Convenient and hygienic: Electricity and natural gas are used as heating energy. The whole machine is made of food-grade 304 stainless steel, which is hygienic and easy to clean.
Clean: The product transmission is continuous, clean and tidy during the production process.
High efficiency: Automated conveyor belts, portioning and packaging equipment, and control systems for managing the production process. Continuous production line with large output, high efficiency and low noise.
Convenient: Quick assembly/disassembly, easy to clean.
Save cost: Efficient operation saves labor costs.
Training and support: training and support services are provided to operators and maintenance personnel to ensure optimal operation and service life of the equipment.
Certificate: HACCP and CE certification ensure safe operation.
Applications:
The chicken nugget production processing line is not only suitable for making chicken nuggets, but also for making fish nuggets, hamburger patties, pumpkin patties, potato patties and other fried products. It is suitable for use in large-scale, medium-sized and small factories, as well as fast food restaurants, etc. Check Types of chicken nugget production line.
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The 300 kg/h chicken nugget production line has completed the test. They will be shipped to the Philippines.
The 100 kg/h chicken nugget production line has completed the test. They will be shipped to Indonesia.
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Common Chicken Nugget Production Line Solutions
According to the product range of the chicken nugget production line, three options are recommended.
1. Small scale chicken production line: 100-300 kg/hour
Small forming machine – PL200 battering machine – PL200- breading machine – 3.5m continuous fryer or fry pan
2. Medium scale chicken production line: 500-800 kg/hour
PL400 forming machine – PL400 battering machine – PL400- breading machine – 6.5m continuous fryer or fry pan
3. Heavy duty chicken production line: 800-1500 kg/hour
PL600 patty forming machine – PL600 battering machine – PL600- breading machine – 8.5m continuous fryer or fry pan
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